Detailed story about how woolen carpet is manufactured

Detailed story about how woolen carpet is manufactured using woolen carding system system and semi-worsted carding system. The yarn is then used to manufacture broadloom tufting, Axminster & Wilton carpets

The first process carpet woolen spinning carded, this is done on a carding machine, which is basically a collection of large and small rollers covered in card clothing as a result of increases in the clothes and the different directions and speeds of the rollers, combs wool equally as you would comb your hair.

By the end of the machine a solid network of wool produced this is divided by bands behave like a pair of scissors to cut the wool into strips, which swept to produce a round wire, which currently has no strength. The strength is given to the wire, as the next process in a rotating frame, which literally spins the thread around to adding a predetermined number of turns per inch is by making a strong level of yarn.

Yarns are produced in a single or multiple-layer construction. Creating a multi-ply yarn, two or more coils are taken from the spinning frame and twisted together in a ring is determined Twisting machine back to a preceding number of turns per inch. The yarn is then put on strings, which form a loose package suitable for dyeing

Semi wosted yarn is prepared by the fibers as parallel as possible by using controlled preparation of fibers. Finer micron and longer length of wool is a prerequisite for semi-worsted wool blends.

In a semi-worsted carding machine wool sliver is collected in a jar. The carded sliver is processed than three times at border gill box machine. One of these boxes Gill is an auto leveler.

An auto-leveler is a machine which automatically maintains the same density of wool by regulating the splinter output by varying the speed of drawing chutes. The splinter will be passed sensor rollers which will increase or decrease the draft Sliver registered in a mechanical memory wheel. Normally 15% plus and minus 15% variation is controlled in a Autoleveller.

After the third such processes the splint was then directed to spinning frame, which further proposals for the splinter in the required count of woolen yarn. After spinning the yarn is sent to the twisting and winding of the process per the requirement of the customer.

A very small percentage of oil is required in semi-worsted spinning, which makes it ideal for dry spinning.

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